Pre-made Pouches

Pre-made pouches are flexible packaging formats that are manufactured in their final shape before being filled and sealed. They are supplied ready to be filled and are available in multiple designs, sizes and material structures depending on the product and application.

A spouted pouch is a type of pre-made pouch equipped with an integrated spout and reclosable cap. It is designed for controlled dispensing of liquid or semi-liquid products and allows repeated opening and closing after first use.

Spouted pouches are lightweight, flexible and space-efficient. Compared to rigid containers, they typically require less material, reduce transport volume, and offer convenient dispensing while maintaining strong shelf presence and brand visibility.

Spouted pouches are suitable for a wide range of products, including baby food, fruit purées, beverages, dairy products, sauces, dressings, condiments, pet food, cosmetics, personal care products, and certain pharmaceutical or medical liquids.

Spouted pouches are available in a broad range of capacities, from small single-serve formats to large family-size packs. The size is selected based on product use, consumption habits and distribution requirements.

The spout can be positioned centrally or laterally, depending on the pouch design, product viscosity and consumer usage. Spout placement is chosen to optimize pouring, squeezing and user comfort.

Different spout diameters are available to match product flow characteristics. Smaller diameters are typically used for controlled dispensing, while larger diameters are suitable for thicker or particulate products. At Gualapack, standard spout diameters include 8.6 mm, 14 mm, and 22 mm, allowing the spout selection to be optimized based on product viscosity, particle size, and consumer usage requirements.

Yes. Spouted pouches are equipped with reclosable caps that allow consumers to open, dispense and securely close the pouch multiple times. This helps protect the product between uses; however, once the pouch has been opened, the original oxygen and moisture barrier provided by the sealed packaging is no longer fully intact.

Spouted pouches can be engineered for hot filling and thermal processing (Pasteurization & Sterilization), depending on the selected materials and structure. The suitability is defined according to product temperature, processing conditions and shelf-life requirements and should be defined by the customer.

Spouted pouches can be produced using a variety of laminated materials, including standard structures, aluminum-free solutions, mono-material or mixed polyolefin options, and bio-based materials, depending on performance and sustainability objectives.

Some spouted pouches can be designed using mono-material or recycling-oriented structures. Recyclability depends on the material combination and the availability of appropriate recycling streams in the target market.

A no-spill spouted pouch is designed to reduce dripping and leakage during dispensing. It is particularly suitable for beverages used by children or in on-the-go consumption situations.

Yes. Spouted pouches can be customized in terms of size, shape, spout type, spout position, material structure and printing, allowing brands to differentiate their products and meet functional or aesthetic requirements.

Pre-made pouches are widely used in food and beverage, baby nutrition, pet food, cosmetics and personal care, home care, pharmaceutical and medical markets.

The choice depends on product characteristics, filling process, shelf-life needs, consumer usage and sustainability goals. The appropriate pouch format and material structure are defined based on these technical and functional requirements. Get in touch with us ad we can help you find the best fit for your needs.

Pre-made spouted pouches ensure high sealing integrity and consistent quality because the pouch and spout are manufactured and quality-checked before filling. They enable faster changeovers, greater SKU flexibility, and simplified filling operations, while supporting highest hygienic standards for sensitive products. Compared to form-fill-seal solutions, they also significantly reduce material usage.